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Description of Individual Course Units

Course Unit Code Course Unit Title Type Of Course D U L ECTS MAK 3028 MANUFACTURING SYSTEMS COMPULSORY 3 0 0 5

Offered By

Mechanical Engineering

Level of Course Unit

First Cycle Programmes (Bachelor's Degree)

Course Coordinator

ASSOCIATE PROFESSOR FATIH KAHRAMAN

Offered to

Mechanical Engineering Mechanical Engineering

Course Objective

The purpose of this course is to give theoretical knowledge about Welding and Machining subjects and to teach using of these techniques in industry by giving examples.

Learning Outcomes of the Course Unit

1   To learn electric arc, plasma and its properties and forces acting on electric arc 2   To learn the usage areas according to characteristics and characteristics of welding machines 3   To learn the basic principles and applications of welding methods. 4   To learn the fundamentals of machining and machining methods. 5   To learn the unconventional machining methods, basic principles and application areas.

Mode of Delivery

Face -to- Face

Prerequisites and Co-requisites

None

Recomended Optional Programme Components

None

Course Contents

Week Subject Description 1 Definition of welding process, classification of welding methods and electric arc weldingf welding 2 Definition of arc and plasma, characteristics of arc and welding machines 3 Forces acting on the welding arc 4 Electrodes used in welding, electrode selection considerations 5 Fusion Welding Methods (Arc welding with covered electrode, MIG / MAG welding, TIG welding, Plasma Welding, Electro slag welding, Electrode welding) 6 Fusion Welding Methods (Submerged arc welding, Stud welding, Gas welding, Termite welding, Electron beam source, Laser beam source) 7 Electrical resistance welding methods 8 Solid State (Pressure) welding methods 9 Welding Metallurgy, Welding discontinius 10 Machining theory (Theory of chip formation in machining, Power connections and Merchant equilibrium, Cutting temperature) 11 Cutting tool technology (Tool life, Tool materials, Tool geometry, Cutting fluids) 12 Machining operations and Machine tools (Turning, Milling, Boring, Drilling, Sanding and other abrasive methods) 13 Unconventional machining methods (mechanical energy methods, electrochemical processing methods) 14 Unconventional machining methods (Thermal Energy Methods, Chemical Processing Methods) Additive manufacturing (Rapid Prototyping)

Recomended or Required Reading

Kaynak Makinaları, S. Karadeniz, Gedik Eğitim Vakfı, 2009 Mikell P. GROOVER Principles of Modern Manufacturing, John Willy &Sons, 2008

Planned Learning Activities and Teaching Methods

Assignment + Laboratory

Assessment Methods

SORTING NUMBER SHORT CODE LONG CODE FORMULA 1 MTE MIDTERM EXAM 2 FIN FINAL EXAM 3 FCG FINAL COURSE GRADE MTE * 0.50 + FIN * 0.50 4 RST RESIT 5 FCGR FINAL COURSE GRADE (RESIT) MTE * 0.50 + RST * 0.50 *** Resit Exam is Not Administered in Institutions Where Resit is not Applicable.

Further Notes About Assessment Methods

During in the semester, laboratory work is done for students and it is necessary that student should give a homework about this laboratory work. But these study works aren't included in assessment.

Assessment Criteria

Learning outputs evaluated both assignments and mid-term exam.

Language of Instruction

Turkish

Course Policies and Rules

To be announced.

Contact Details for the Lecturer(s)

+ 90 0232 301 92 39 , fatih.kahraman@deu.edu.tr

Office Hours

Every working hour in weekdays (except course hours)

Work Placement(s)

None

Workload Calculation

Activities Number Time (hours) Total Work Load (hours) Lectures 12 3 36 Preparation for midterm exam 1 15 15 Preparation for final exam 1 20 20 Preparations before/after weekly lectures 12 4 48 Final 1 2 2 Midterm 1 2 2 TOTAL WORKLOAD (hours) 123

Contribution of Learning Outcomes to Programme Outcomes

PO/LO PO.1 PO.2 PO.3 PO.4 PO.5 PO.6 PO.7 PO.8 PO.9 PO.10 PO.11 LO.1 5 5 5 4 LO.2 3 5 4 5 LO.3 3 5 5 4 3 3 LO.4 3 5 5 4 3 LO.5 3 5 5 4 3 5