COURSE UNIT TITLE

: BASIC MANUFACTURING PROCESS

DEGREE PROGRAMMES

Description of Individual Course Units

Course Unit Code Course Unit Title Type Of Course D U L ECTS
MKN 4103 BASIC MANUFACTURING PROCESS COMPULSORY 3 1 0 4

Offered By

Machinery

Level of Course Unit

Short Cycle Programmes (Associate's Degree)

Course Coordinator

IBRAHIM AY

Offered to

Machinery
Machinery

Course Objective

The purpose of this course is to gain qualifications of the basic manufacturing processes by using hand tools, drills, lathes, milling machines and grinding machine tools.

Learning Outcomes of the Course Unit

1   To make the application process by using basic hand tools
2   To drill different types of hole by using drill bench
3   To make the process of lathing by using lathe machine
4   To make the process of milling by using milling machine
5   To make the process of grinding by using grinding machine

Mode of Delivery

Face -to- Face

Prerequisites and Co-requisites

None

Recomended Optional Programme Components

None

Course Contents

Week Subject Description
1 Rasp, metal removing, cutter types, measuring and control tools, marking tools, cutting principles and types.
2 Cutting tools appropriate to the material, pedestal grinding wheel machines, drill grinding.
3 Drill types, drill bit angles, material properties of drills and drilled parts, order of actions drilling, speed account.
4 Reamers, tap and die, screw pıtch gauge, the order of actions threading with tap and die.
5 Lathe and lathing types, lathe parts, faceplates, beds, Lathe cutting tools, center drill, speed account, order of actions lathing.
6 Surface roughness, cutters for lathe machine, cutter angles, tool and cutter grinding, measuring instruments,
7 Mid-term Exam
8 Mid-term Exam
9 Taper turning methods, taper turning calculations, taper turning measuring gauges, drill types, peck drilling principles, tools for knurling on the lathe
10 Thread types, thread gauges, thread cutter types, thread-on blind hole
11 Types of machine reamer, reaming techniques on lathe
12 Milling machines, face milling cutters, cutter mounting elements on milling machine, depth of cut and feed rate calculations, milling directions, mounting parallel to the workpiece
13 Slot milling cutter, slot milling safety measures, hole enlargement apparatus, universal dividing head
14 Grinding machines, varieties and specifications of grinding stone, balancing methods,

Recomended or Required Reading

Textbook(s): Atelye ve Teknoloji I-II-III, Şefik ÖZCAN, Halit BULUT, Gül Yayınevi, Ankara, 1991
Supplementary Book(s): Tesviyecilik Meslek Teknolojisi I-II-III, Naci ŞAHIN, Ankara 2002
References: Lecture notes
Materials: Ordinary carbon steel St-52

Planned Learning Activities and Teaching Methods

1. Expression
2. Question and answer
3. Case study
4. Binary group work
5. Individualized instruction

Assessment Methods

SORTING NUMBER SHORT CODE LONG CODE FORMULA
1 MTE MIDTERM EXAM
2 RO Rapor/Ödev
3 FN Final
4 FCG FINAL COURSE GRADE VZ*0.20 + RO*0.20 + FN* 0.60
5 RST RESIT
6 FCGR FINAL COURSE GRADE (RESIT) VZ*0.20 + RO*0.20 + BUT* 0.60


*** Resit Exam is Not Administered in Institutions Where Resit is not Applicable.

Further Notes About Assessment Methods

None

Assessment Criteria

Five learning outcomes shall be measured by using Mid-term exam, homework assignments and final examination and the stage of achieving these learning outcome of the students will be followed with weekly assignments.

Language of Instruction

Turkish

Course Policies and Rules

1. 70% of theoretical courses, 80% of practical classes attendance is compulsory.
2. Workshop apron must be worn in work practices.
3. To comply with machine use and safety regulations is mandatory while working in workshop.

Contact Details for the Lecturer(s)

+90 232 301 26 22
engin.ergul@deu.edu.tr

Office Hours

when the lecturer is not teaching the lesson

Work Placement(s)

None

Workload Calculation

Activities Number Time (hours) Total Work Load (hours)
Lectures 12 3 36
Tutorials 12 1 12
Preparation before/after weekly lectures 6 1 6
Preparation for Mid-term Exam 1 4 4
Preparation for Final Exam 1 8 8
Preparing Individual Assignments 3 12 36
Final 1 1 1
Mid-term 1 1 1
TOTAL WORKLOAD (hours) 104

Contribution of Learning Outcomes to Programme Outcomes

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CONTACT INFORMATION
Dokuz Eylül Üniversitesi Cumhuriyet Bulvarı No: 144 35210 Alsancak / İZMİR
Phone: +90(232) 412 12 12 - Fax: +90 (232) 464 81 35

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