COURSE UNIT TITLE

: LEAN PRODUCTION

Description of Individual Course Units

Course Unit Code Course Unit Title Type Of Course D U L ECTS
END 3922 LEAN PRODUCTION ELECTIVE 3 0 0 4

Offered By

Industrial Engineering

Level of Course Unit

First Cycle Programmes (Bachelor's Degree)

Course Coordinator

PROFESSOR MEHMET ÇAKMAKÇI

Offered to

Industrial Engineering

Course Objective

This course will provide the student with the underlying principles and techniques of lean manufacturing particularly classification of the production systems, value stream mapping-analysis, historical view of lean philosophy, basic principles of lean manufacturing, waste definition and types of waste, and tools of lean manufacturing 5S-SMED-TPM-JIT-KANBAN with emphasis on their application in the production.

Learning Outcomes of the Course Unit

1   To provide students the ability to determine necessary of lean evaluation in the company
2   To provide students the ability to determine Value-Added activity of the production.
3   To provide students the ability to use a new Value stream mapping from the old one.
4   To provide students the ability to use continuous process improvement.
5   Transition the traditional layout to the cellular manufacturing system.
6   To provide students the ability to apply the technics of lean manufacturinng.

Mode of Delivery

Face -to- Face

Prerequisites and Co-requisites

None

Recomended Optional Programme Components

None

Course Contents

Week Subject Description
1 Introduction to the Lean Manufacturing - historical view of lean philosophy
2 Value stream mapping-analysis
3 Cellular system and obtaining of the manufacturing cells
4 Short set-up times
5 Lean Manufacturing Techniques
6 5S Techniques
7 SMED Techniques
8 TPM Techniques
9 SMED-TPM Relationship
10 Midterm Exam
11 JIT Techniques
12 KANBAN Techniques
13 Lean Manufacturing Applications - Presentation
14 Lean Manufacturing Applications - Presentation

Recomended or Required Reading

Textbook(s):
- J. Womack, D. T. Jones, D. Roos, The Machine that Changed the World,1990.
- Lecture notes
Supplementary Book(s):
References:
Materials:

Planned Learning Activities and Teaching Methods

The course is taught in a lecture, class presentation and discussion format. All class members are expected to attend and both the lecture and take part in the discussion sessions. Besides the taught lecture, group presentations are to be prepared by the groups assigned for that week and presented to open a discussion session.

Assessment Methods

SORTING NUMBER SHORT CODE LONG CODE FORMULA
1 MTE MIDTERM EXAM
2 ASG ASSIGNMENT
3 FIN FINAL EXAM
4 FCG FINAL COURSE GRADE MTE * 0.35 + ASG * 0.15 + FIN * 0.50
5 RST RESIT
6 FCGR FINAL COURSE GRADE (RESIT) MTE * 0.35 + ASG * 0.15 + RST * 0.50


Further Notes About Assessment Methods

None

Assessment Criteria

There will be minimum 2 projects, averaged out grades for which will be 15 % of the overall success of the students. mid-term examinations will be averaged and affect the grade by 35 %. Final exam will be 50 % of the resulting grade.

Language of Instruction

Turkish

Course Policies and Rules

To be announced.

Contact Details for the Lecturer(s)

mehmet.cakmakci@deu.edu.tr

Tel. Nr.: +90 232 301 76 13
Fax Nr.: +90 232 301 76 08

Office Hours

To be announced.

Work Placement(s)

None

Workload Calculation

Activities Number Time (hours) Total Work Load (hours)
Lectures 13 3 39
Preparation before/after weekly lectures 14 1 14
Preparation for Mid-term Exam 1 7 7
Preparation for Final Exam 1 10 10
Preparing Individual Assignments 2 13 26
Final 1 2 2
Mid-term 1 2 2
TOTAL WORKLOAD (hours) 100

Contribution of Learning Outcomes to Programme Outcomes

PO/LOPO.1PO.2PO.3PO.4PO.5PO.6PO.7PO.8PO.9PO.10PO.11PO.12
LO.15544544544
LO.2455555545
LO.3444444433
LO.45355553555
LO.55553443454
LO.6454444445