COURSE UNIT TITLE

: HEAT TREATMENTS

Description of Individual Course Units

Course Unit Code Course Unit Title Type Of Course D U L ECTS
MMM 3012 HEAT TREATMENTS COMPULSORY 2 2 0 6

Offered By

Metallurgical and Materials Engineering

Level of Course Unit

First Cycle Programmes (Bachelor's Degree)

Course Coordinator

PROFESSOR UĞUR MALAYOĞLU

Offered to

Metallurgical and Materials Engineering

Course Objective

The course aims to give the ways of changing mechanical properties of materials by applying thermal, thermo chemical and thermo mechanical processes. The parameters affecting the mechanical properties of materials, terminology and basic concepts of heat treating, the treatments applied to metallic materials in practice are presented. It is expected that a successful student should be able to select suitable material and treatment in order to produce a part that possesses properties required for its function.

Learning Outcomes of the Course Unit

1   To explain the factors that increase the strength, and the effects of microstructure on mechanical properties of materials,
2   To define the terminology and basic concepts of heat treating,
3   To explain the basic annealing treatments applied to metals,
4   To explain the phase changes that occur in steels during heating and cooling,
5   To be able to apply heat treatments to ferrous and non ferrous based alloys in order to obtain intended properties,
6   To be able to select suitable material and treatment in order to produce a part that possesses properties required for its function.
7   To see the heat treating practice of metallic materials in an industrial workshop.

Mode of Delivery

Face -to- Face

Prerequisites and Co-requisites

None

Recomended Optional Programme Components

None

Course Contents

Week Subject Description
1 The factors that affect the mechanical properties of materials, the terminology and basic concepts of heat treating,
2 Basic annealing treatments applied to metals, normalising, full annealing and spheroidising treatments in steels,
3 Isothermal transformation of austenite, TTT diagrams,
4 Continuous cooling transformation of austenite, CCT diagrams,
5 Formation and properties of transformation products,
6 The effect of residual stresses that form during heat treatment, the concept and importance of hardenability
7 Midterm exam 1
8 Hardening practice, quenching, tempering, martempering, austempering, termomechanical treatments,
9 Surface hardening by thermal and thermochemical processes,
10 Laser and electron beam processes,
11 Precipitation (Age) hardening, treating of aluminium alloys,
12 Midterm exam 2
13 The use of precipitation hardening in steels an copper alloys,
14 Furnaces and fixtures used in heat treatment practice.

Recomended or Required Reading


1. Heat Treating, Metals Handbooks, ASM
2. Bofors Çelik El Kitabı, K.A. Thelning

Planned Learning Activities and Teaching Methods

Lecturing, homework assignments, laboratory work and, works visit.

Assessment Methods

SORTING NUMBER SHORT CODE LONG CODE FORMULA
1 MTE1 MIDTERM EXAM 1
2 MTE2 MIDTERM EXAM 2
3 LAB LABORATORY
4 FIN FINAL EXAM
5 FCG FINAL COURSE GRADE MTE1 * 0.15 + MTE2 * 0.15 + LAB * 0.20 + FIN * 0.50
6 RST RESIT
7 FCGR FINAL COURSE GRADE (RESIT) MTE1 * 0.15 + MTE2 * 0.15 + LAB * 0.20 + RST * 0.50


Further Notes About Assessment Methods

Midterm exams and final exams related to learning outcomes are given as usual closed book and closed note written exams. Homework, works visit report and Lab. work report results will also be included in the term time assessment.

Assessment Criteria

Midterm exam results, homework grades and technical visit and lab work reports will make up term time grade, which will be added to the contribution of the final exam result to determine the course grade.

Language of Instruction

Turkish

Course Policies and Rules

Students must attend the lecture periods (minimum attendance requirement is 70%). The use of MP3 player, cell phone and ear phones are not allowed during class and during exams. The programmable high memory calculators should not be used during exams.
Homework must be handed in on the due date. Any copying evidence in homework and exams will result in a grade of zero, and lead to disciplinary action.

Contact Details for the Lecturer(s)

Prof Dr Kazım ÖNEL
Oda No:289
Tel:17456
e-posta:kazim.onel@deu.edu.tr

Office Hours

Tuesdays, 13 00to 16 30 hours.

Work Placement(s)

None

Workload Calculation

Activities Number Time (hours) Total Work Load (hours)
Lectures 12 2 24
Tutorials 12 2 24
Preparation for midterm exam 2 10 20
Preparation for final exam 1 15 15
Field study 1 4 4
Lab Preparation 8 4 32
Lab Exam Preparation 4 4 16
Midterm 2 2 4
Final 1 2 2
TOTAL WORKLOAD (hours) 141

Contribution of Learning Outcomes to Programme Outcomes

PO/LOPO.1PO.2PO.3PO.4PO.5PO.6PO.7PO.8PO.9PO.10PO.11PO.12
LO.13
LO.232
LO.344
LO.4334
LO.55224
LO.63323
LO.74