COURSE UNIT TITLE

: FOUNDRY TECHNOLOGY

Description of Individual Course Units

Course Unit Code Course Unit Title Type Of Course D U L ECTS
MMM 3008 FOUNDRY TECHNOLOGY COMPULSORY 3 0 0 5

Offered By

Metallurgical and Materials Engineering

Level of Course Unit

First Cycle Programmes (Bachelor's Degree)

Course Coordinator

PROFESSOR ÜMIT CÖCEN

Offered to

Metallurgical and Materials Engineering

Course Objective

The aim of the course is to familiarize students with cast irons, important casting materials, to give relationships between solidification of metals and alloys and cast structures, and to introduce molding materials used in industry, molding techniques, casting methods, probable casting defects and relation of casting and environment, and to enable students to design risering and gating system.

Learning Outcomes of the Course Unit

1   be able to describe standards, structures and properties required in applications of cast irons,
2   be able to explain affect of heat and mass transfer on solidification,
3   be able to apply design principles of risering and gating on a casting sample,
4   be able to compare casting methods by different point of view,
5   be able to define casting defects, their reasons and measurements that can be taken,
6   be able to discuss relationships between cast structures and solidification parameters,
7   be able to describe relationship between casting and environment.

Mode of Delivery

Face -to- Face

Prerequisites and Co-requisites

None

Recomended Optional Programme Components

None

Course Contents

Week Subject Description
1 Introduction Principles and applications of course, assessment criteria,
2 Cast irons, fluidity
3 Solidification of metals and alloys
4 Gating
5 Gating, risers and risering of casting - Quiz 1
6 Risers and risering of casting
7 Midterm exam 1
8 Casting methods, continuous casting
9 Patterns and cores
10 Cast sands and moldings methods - Quiz 2
11 Casting methods
12 Midterm exam 2
13 Casting defects Poster presentation
14 Casting and environment

Recomended or Required Reading

1. Foundry Technology, Peter Beeley, Butterworth-Heinemann, 0-7506-4567-9, Ingiltere, 2001
2. Castings, John Campbell, Butterworth-Heinemann, 0750616962, Ingiltere, 2002
3. Principles of Metal Casting, Richard W. Heine, Carl R. Lopez, Philip C. Rosenthal, McGraw-Hill, Tokyo, 1967
4. Döküm ve Katılaşma Tekniği, Merton C. Flemings, Çeviren: Metin Başaran, ITÜ Matbaası, Istanbul, 1976

Planned Learning Activities and Teaching Methods

Oral and visual lecture presentation, discussions, homework.

Assessment Methods

SORTING NUMBER SHORT CODE LONG CODE FORMULA
1 MTE1 MIDTERM EXAM 1
2 MTE2 MIDTERM EXAM 2
3 QUZ QUIZ
4 ASG ASSIGNMENT
5 FIN FINAL EXAM
6 FCG FINAL COURSE GRADE MTE1 * 0.15 + MTE2 * 0.15 + ASG * 0.10 + QUZ * 0.10 + FIN * 0.50
7 RST RESIT
8 FCGR FINAL COURSE GRADE (RESIT) MTE1 * 0.15 + MTE2 * 0.15 + ASG * 0.10 + QUZ * 0.10 + RST * 0.50


Further Notes About Assessment Methods

Midterm exams, quizzes, and final exam will be performed as classical written exams with closed book-notebook. Assessment criteria and assignments related to homework and reports which requested from students will be announced on the Web and linked from the department home page.

Assessment Criteria

Class participation, attendance and discussion, are important and expected, and will be included in overall evaluation. Learning outcome LO3, will be assessed by means of homework. Other learning outcomes will be assessed by means of exam questions. Two quizes will be held, and the means of their scores will be taken as quiz score.

Language of Instruction

Turkish

Course Policies and Rules

Students are expected to be in the classroom before the instructor!s presence, not to interrupt the lecture, be prepared with the lecture material, as well as to contribute to scientific discussions during the lecture and to participate efficiently in every assignment. Lectures and examinations are carried out with respect to regulation of Engineering Faculty of Dokuz Eylul University, named "Principles of Education and Examination Practice".

Contact Details for the Lecturer(s)

Prof. Dr. Ümit CÖCEN
Metallurgical and Materials Engineering Department,
Floor:2 Room:288
phone: +901(232) 301 74 58
e- mail: umit.cocen@deu.edu.tr

Office Hours

Wednesdays: 13:30-15:00

Work Placement(s)

None

Workload Calculation

Activities Number Time (hours) Total Work Load (hours)
Lectures 12 3 36
Preparations before/after weekly lectures 12 1 12
Preparation for midterm exam 2 10 20
Preparation for final exam 1 20 20
Preparation for quiz etc. 2 5 10
Preparing assignments 1 12 12
Final 1 1,5 2
Midterm 2 1,5 3
Quiz etc. 2 0,5 1
TOTAL WORKLOAD (hours) 116

Contribution of Learning Outcomes to Programme Outcomes

PO/LOPO.1PO.2PO.3PO.4PO.5PO.6PO.7PO.8PO.9PO.10PO.11PO.12
LO.13
LO.2533
LO.3543
LO.433
LO.54
LO.6533
LO.75