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Description of Individual Course Units

Course Unit Code Course Unit Title Type Of Course D U L ECTS UKY 8004 LEAN PRODUCTION TECHNIQUES COMPULSORY 2 0 0 6

Offered By

Distance Learning Non-thesis Master's Degree in Quality Management (M.Sc.)

Level of Course Unit

Second Cycle Programmes (Master's Degree)

Course Coordinator

PROFESSOR IPEK DEVECI KOCAKOÇ

Offered to

Distance Learning Non-thesis Master's Degree in Quality Management (M.Sc.)

Course Objective

1- To explain the concept of waste 2- To Understand lean thinking 3- To teach lean production systems 4- To teach lean transformation application in different sectors 5- To gain practical knowledge necessary for lean transformation

Learning Outcomes of the Course Unit

1   Knows the concept of waste-Muda 2   Knows lean thinking system 3   Is aware of applications on organisations 4   Knows value stream mapping 5   Knows and uses tools like 5s, Poka-Yoke, TPM, Kanban 6   Has the knowledge and skill to accomplish lean transformation

Mode of Delivery

Face -to- Face

Prerequisites and Co-requisites

None

Recomended Optional Programme Components

None

Course Contents

Week Subject Description 1 Lean Thinking and basic concepts 2 Lean Thinking and basic concepts 3 Value Stream Mapping - Current 4 Value Stream Mapping - Future 5 5s 6 SMED- Single Minute Exchange of Die 7 QFD- Quality Function Deployment 8 Poke Yoke- Mistake proofing 9 TPM-Total Preventive Maintenance 10 Cell Producion, Pull Systems and Kanbans 11 Lean Production Game 12 Project Presentations 13 Project Presentations 14 Project Presentations

Recomended or Required Reading

Womack and Jones, Lean Thinking Womack and Jones, The Machine that Changed the World Booklets of Lean Institute

Planned Learning Activities and Teaching Methods

1- Class Lecturing , 2- Lectures on applications , 3- Presentations of Case Studies, 4- Discussion and analysis of case studies

Assessment Methods

SORTING NUMBER SHORT CODE LONG CODE FORMULA 1 MTE MIDTERM EXAM 2 FCG FINAL COURSE GRADE 3 FCG FINAL COURSE GRADE MTE * 0.20 + FIN* 0.80 4 RST RESIT 5 FCGR FINAL COURSE GRADE (RESIT) MTE * 0.20 + RST* 0.80 *** Resit Exam is Not Administered in Institutions Where Resit is not Applicable.

Further Notes About Assessment Methods

None

Assessment Criteria

To be announced.

Language of Instruction

Turkish

Course Policies and Rules

To be announced.

Contact Details for the Lecturer(s)

To be announced.

Office Hours

To be announced.

Work Placement(s)

None

Workload Calculation

Activities Number Time (hours) Total Work Load (hours) Lectures 14 2 28 Preparation for midterm exam 1 10 10 Preparation for final exam 1 10 10 Preparing assignments 10 2 20 Preparations before/after weekly lectures 14 5 70 Final 1 3 3 Midterm 1 3 3 TOTAL WORKLOAD (hours) 144

Contribution of Learning Outcomes to Programme Outcomes

PO/LO PO.1 PO.2 PO.3 PO.4 PO.5 PO.6 PO.7 PO.8 PO.9 PO.10 PO.11 LO.1 4 3 3 4 LO.2 4 3 3 4 LO.3 4 3 3 4 3 3 LO.4 4 3 4 LO.5 4 3 4 LO.6 4 3 4